What’s rapid prototyping?
Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly. The most commonly-used techniques for rapid prototyping includes: 3D printing, CNC machining, rapid molding and so on. By making a rapid prototype, engineers or designers can achieve the following purposes:
-First look prototype
-Sales and product demonstration
-Functional prototype testing
-Pre-production and market validation
Main Types of Rapid Prototyping
3D printing is a process in which material is joined or solidified under computer control to create a three-dimensional object, with material (such as liquid molecules or powder grains) typically being added layer by layer. Today, the precision, repeatability and material range have increased to the point that 3D printing is considered an industrial production technology, with the name of additive manufacturing. 3D printed objects can have a very complex shape and are always produced from a digital 3D model or a CAD file. If your mechanical design is very complicated, we will certainly advise you to use 3D printing technology, which can be more cost-effective and time-saving.
Typical Materials: Photopolymer, nylon, pla, ABS, TPU rubber
CNC Machining is a process used in the manufacturing sector that involves the use of computers to control machine tools. Tools that can be controlled in this manner include lathes, mills, routers and grinders. The CNC in CNC Machining stands for Computer Numerical Control. Metal materials as well as some hard plastic materials could be processed by CNC machining to a certain structure. The precision of CNC machining is very high so it is usually utilized for precision tools or objects that require high precision.
Typical Materials: ABS, Aluminum alloy, stainscss steel, carbon steel, copper and other metal materials
Rapid molding is another way of prototyping. Somtimes, the material for prototyping is too soft and flexible. It is impossible to use either 3D printing or CNC machining. In such occasions, you might take consideration of rapid molding. Here rapid molding refers to fabricate a model by using rapid molds. There are various types of rapid molds, such as silicone rubber mold,vacuum casting mold,wax injection mold,plaster mold, aluminum alloy mold and so on. Compared with conventional molds, the advantages of rapid molds are low cost and fast production while the disadvantage is the poor life time of the molds.
Typical Materials: TPU rubber, silicone rubber
Typical materials for rapid prototyping
Common Finish for Rapid Prototyping
Spray painting is a painting technique where a device sprays a coating (paint, ink, varnish, etc.) through the air onto a surface.
Vacuum plating includes several types, such as vacuum evaporation, sputtering and ion plating.They are all used to deposit various metal and non-metal films on the surface of plastic parts by distillation or sputtering under vacuum conditions. In this way, very thin surface coatings can be obtained. It is suitable for functional coatings for high-grade products, household appliances, cosmetic packaging and so on.
Screen printing is a printing technique whereby a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. This causes the ink to wet the substrate and be pulled out of the mesh apertures as the screen springs back after the blade has passed. One color is printed at a time, so several screens can be used to produce a multicoloured image or design.
Laser engraving is the practice of using lasers to engrave an object. Laser marking, on the other hand, is a broader category of methods to leave marks on an object, which also includes color change due to chemical/molecular alteration, charring, foaming, melting, ablation, and more. The technique does not involve the use of inks, nor does it involve tool bits which contact the engraving surface and wear out, giving it an advantage over alternative engraving or marking technologies where inks or bit heads have to be replaced regularly.
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Why Choose Xmake’s Rapid Prototyping Services
Free DFM Feedbacks :Engineers of Xmake will do the DFM analysis and let customers know DFM feedback ahead of orders
Save you cost :Cost-competitive rapid prototyping service with guaranteed quality
Save you time :Instant online quoting and order system
More Options :Wide range of materials and post-processing choices
1-to-1 Customer Service :Reliable technical guidance and better communication