Efficient Injection Molding
Accelerate your product development with XMAKE: experience seamless ordering for high-quality injection molded parts. Our streamlined process allows for rapid prototyping, testing, and production scale-up.
- Fast T1 Sample in 2 Weeks
- 0.05mm Mold Tolerance
- DFM-backed Free Quote
- Your Assurance of Quality
- Parts in 24 Hours or Less
- Exceptional Parts, Unwavering Standards
Injection Molding Services at XMAKE
Plastic Injection Molding
High-volume manufacturing process that injects molten plastic into a mold.
Overmolding
Technique to merge two materials, often for added functionality or aesthetics.
Insert Molding
Incorporates pre-fabricated components into a plastic mold for a unified part.
Liquid Silicone Rubber Molding
Precise molding of flexible, durable silicone parts used in various industries.
Injection Molding Materials Selection
Thermoplastics
ABS
ABS is a common thermoplastic polymer known for its strength, rigidity, and resistance to impact and abrasion. It is widely used in various industries due to its favorable properties and versatility.
PC
A material with high transparency and impact resistance, widely used in consumer electronics.
LCP
A material with excellent heat resistance and mechanical strength, often used in automotive and aerospace industries.
Nylon (PA)
A versatile engineering plastic with outstanding wear resistance and chemical stability.
PE (Polyethylene)
A material with a high melting point and high viscosity, suitable for applications requiring thin walls and high strength.
PET (Polyethylene Terephthalate)
A material with high transparency and heat resistance, commonly used for beverage bottles and packaging materials.
PEI (Polyetherimide)
A material with excellent temperature resistance and mechanical strength, often used in medical devices and automotive components.
LDPE (Low-Density Polyethylene)
A lightweight, highly transparent material, commonly used in food packaging and film materials.
HDPE (High-Density Polyethylene)
A lightweight, corrosion-resistant material, commonly used for water pipes and containers.
Thermosets
Phenolic Resin
Phenolic resins are a class of resins and plastics obtained through the condensation of phenolic and aldehyde compounds, known for their good heat resistance and mechanical strength.
Melamine Resin
Melamine resin is a heat-resistant thermosetting plastic widely used in electronics, automotive, and other industries.
Epoxy Resin
Epoxy resins are polymers of polyether with excellent adhesion and mechanical properties, commonly used in composite materials and coatings.
Unsaturated Polyester
Unsaturated polyester is a thermosetting plastic formed from the condensation of unsaturated fatty acids, featuring good transparency and chemical stability.
Silicone Resin
Silicone resins are thermosetting plastics formed from the polymerization of siloxane compounds, characterized by excellent heat resistance and corrosion resistance.
Polyurethane
Polyurethane is a thermosetting plastic generated from the reaction of polyols with isocyanates or ketones, known for its good elasticity and water resistance.
Urea Formaldehyde Resin
Urea formaldehyde resin is a thermosetting plastic produced by the condensation of urea compounds with aldehydes, with excellent heat resistance and mechanical strength.
Cyanate Ester (CE)
Cyanate esters are thermosetting plastics formed from the condensation of cyanic acid derivatives, with extremely high heat and mechanical strength, often used in the aerospace field.
- We can source any other material on request, but quotes take up to 48 hours.
What Injection Mold Finish Should You Choose for Your Part?
SPI Finish
Description
Typical Applications
Surface Roughness
SPI A-1
Grade #3, 6000 Grit Diamond Buff
High polish or transparent parts, optically clear
0.012 – 0.025 µm
SPI A-2
Grade #6, 3000 Grit Diamond Buff
High polish or transparent parts
0.025 – 0.050 µm
SPI A-3
Grade #15, 1200 Grit Diamond Buff
High-to-medium polish parts, non-optical lenses
0.050 – 0.100 µm
SPI B-1
600 Grit Paper
Medium polish parts
0.05 – 0.10 µm
SPI B-2
400 Grit Paper
Medium polish parts
0.10 – 0.15 µm
SPI B-3
320 Grit Paper
Medium – low polish parts
0.28 – 0.32 µm
SPI C-1
600 Stone
Low polish parts
0.35 – 0.40 µm
SPI C-2
400 Stone
Low polish parts
0.45 – 0.55 µm
SPI C-3
320 Stone
Low polish parts
0.63 – 0.70 µm
SPI D-1
Dry Blast Glass Bead
Satin finish
0.80 – 1.00 µm
SPI D-2
Dry Blast #240 Oxide
Dull finish
1.00 – 2.80 µm
SPI D-3
Dry Blast #240 Oxide
Dull finish
3.20 – 18.00 µm
Note: The table provided is intended as a general guide. For any specific requirements, please include detailed specifications in your quotation request.
Custom Injection Mold Finishes
Standard Finish
The standard finish is at the discretion of the moldmaker, typically adhering to SPI B-2 standards. It is suitable for most interior and non-cosmetic surfaces, which are left with a machined texture.
Threaded inserts
We seamlessly integrate threaded metal inserts during molding, ensuring robust and reliable screw, bolt, or fastener attachment points.
Heat Staking
Utilizing precision laser etching, we engrave designs, logos, or information onto the molded surface for a permanent and high-resolution mark.
Pad Printing
This technique uses a silicone pad to transfer ink onto the molded surface, ideal for intricate and multicolored designs on complex shapes.
Ultrasonic Plastic Welding
We offer ultrasonic plastic welding as a post-processing service, allowing for strong bonds between thermoplastic parts without the need for additional fasteners.
Laser Engraving
We offer laser engraving services that precisely etch your designs, logos, or information onto the molded surface with enduring clarity and fine detail, ensuring a permanent and high-resolution finish.
Injection Molding Steps at XMAKE
Upload File
Start by uploading your CAD files securely to our platform.
Design Feedback
Receive expert feedback to optimize your designs for manufacturing.
Rapid Prototype
Quickly turn designs into prototypes with state-of-the-art technology.
Premium Quality
Guaranteed high-quality production, ISO 9001:2018 certified for excellence.
24/7 Supported Guidance
Experience continuous support and guidance throughout the manufacturing process.
Consistency and Quality in Injection Molding
We integrate advanced injection molding techniques that decouple and optimize processing parameters, ensuring part consistency. We pay particular attention to critical-to-quality dimensions, employing our proprietary automated CMM process for unparalleled precision and quality control.
Efficient Injection Molding for Diverse Industries
Robotics
Aerospace
Automotive
Consumer Products
Medical Devices
Why Choose XMAKE’s Custom Injection Molding Service
Advanced Technology
XMAKE’s service is chosen for its modern injection molding tech, ensuring precision and quality in every part.
Tailored Solutions
We offer custom solutions with the flexibility to meet specific design and industry requirements.
Quick Turnaround
Clients value our fast prototyping and quick production times, speeding up their product development.
Reliable Quality and Additional Services
We deliver consistent quality with added services like assembly and surface treatments, enhancing product functionality.
High-Quality Injection Molding Parts Made by XMAKE
XMAKE Customer Success: Solving Challenges Together
Reliable High-Performance Molding with Technical Expertise
“XMAKE’s injection molding services have been pivotal in accelerating our product development. Their meticulous attention to detail and commitment to quality have translated into reliable, high-performance parts that meet our stringent standards. The team’s deep technical expertise ensures that even the most complex designs are executed flawlessly, and their dedication to innovation has helped us stay ahead in our industry.”
Dr. Alice Thompson
R&D Director at TechInnovate Inc
Flexible Customization and Seamless Production Integration
“The flexibility and customization options provided by XMAKE have been outstanding. Their ability to adapt to our changing needs and deliver on complex projects has made them an invaluable partner in our manufacturing process. XMAKE’s proactive communication and collaborative approach have streamlined our production cycles, allowing us to meet tight deadlines and scale efficiently.”
Mr. James Carter
Production Manager at Elite Components Ltd.
Exceeding Expectations with Exceptional Post-Molding Services
“XMAKE’s injection molding capabilities have not only met but exceeded our expectations. Their proactive approach and exceptional post-molding services have streamlined our operations and enhanced our product quality significantly. The attention to detail in finishing touches, such as texturing and painting, has given our products a premium look that resonates with our customers.”
Ms. Emily Liu
CEO at GreenTech Solutions
Injection Molding FAQs
1. How long does it take to get a quote for injection molding services?
The time to provide a quote can vary depending on the complexity of the part and the details provided. Generally, XMAKE aims to deliver quotes within a few business days after receiving all necessary information.
2. Can injection molding handle complex geometries?
Yes, injection molding is well-suited for complex geometries, including undercuts, internal cavities, and intricate details. This is one of the process's key advantages for creating parts with complex designs.
3. What is the minimum order quantity for injection molding?
Minimum order quantities (MOQs) for injection molding can vary based on the complexity of the mold and the production efficiency. XMAKE can provide guidance on MOQs for specific projects.
4. What is the tooling involved in injection molding and how long does it last?
Tooling in injection molding refers to the molds used to shape the plastic parts. These molds are typically made from hardened steel and, with proper maintenance, can last for hundreds of thousands of cycles, making them a durable investment for high-volume production.
5. What post-molding services are available?
Post-molding services include, but are not limited to, assembly, ultrasonic welding, pad printing, painting, and secondary machining. These services can add functionality and aesthetics to the molded parts.
6. How can I ensure the quality of the injection molded parts?
Quality can be ensured through a combination of proper mold design, material selection, process control, and post-molding inspection. Regular quality checks, adherence to industry standards, and feedback loops for continuous improvement are also crucial.
7. What is the role of design for manufactur ability (DFM) in injection molding?
DFM plays a critical role in injection molding as it involves designing a part to be efficiently and cost-effectively manufactured. DFM considerations can include material selection, part geometry, mold design, and process parameters to ensure the part can be produced with the desired quality and at the lowest possible cost.
Looking for Online Injection Molding Services?
- All uploads are secure and confidential.
All uploads are secure and confidential.
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